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NEQC CONFERENCE THE 56TH NORTH EAST QUALITY CONFERENCE
 
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Hardware Reliability Growth Estimations and Projections – What is Valid and What is Not
David Dwyer, Principal Software Engineer
david.j.dwyer@baesystems.com
Jonathan Cahill, Reliability Engineer
BAE SYSTEMS
NHQ040132, 65 Spit Brook Rd., Nashua, NH, 03060

This presentation addresses the foundations of Reliability Growth tracking and estimation, what is valid and what is not. It intends to show where the principals established in 1964 have been misinterpreted resulting in over-reaching claims. It is also the intent of this presentation to show what reliability estimations are valid and useful without over-extending the limits of probability theory.

The Requirements, System Design and Detailed Design for a Reliability Growth Plotting for Hardware are summarized. The bases for tracking reliability in a test and fix environment are reviewed along with the observations and recommendations of the original proponents of application of learning curve theory to Reliability Estimation. It underscores what can be known and proposes objective methods which remove judgment factors that are prone to inflict bias in the calculations. Care is taken to impose only requirements that are possible to achieve and to show how subjectivity can be removed from interpretation of Reliability Growth data while remaining true to the principals of statistical inference. Among the issues to be addressed include:

            1. The underlying assumptions for plotting reliability growth
            2. The impact of corrective action effectiveness on Reliability Growth Rate,
            3. The rules for plotting Reliability Growth
            4. Objectivity and plotting


Presenters:

Dave Dwyer has worked both as a reliability engineer and as a software engineer while at BAE SYSTEMS over the last 34 years and is currently a Principal Software Engineer. Before working at BAE SYSTEMS, he was a flight instructor at the University of Illinois for 3 ½ years. He has a BS in Physics (Providence College, 1963) an MSEE (Northeastern University, 1980) and MSCS (Rivier College, 1999). He has presented several papers on Software Reliability including “Software Reliability Estimations/Projections, Cumulative & Instantaneous” – 2004 RAMS and a paper on Hardware Reliability Growth, “Reliability Test Planning for One Shot Systems” - 1987 RAMS.

Jonathan Cahill is a reliability engineer at BAE SYSTEMS. While at BAE SYSTYEMS he has done work plotting and estimating reliability growth for various programs from Manufacturing Development through Production phases. He has a BS in Electrical and Computer Engineering (Worcester Polytechnic Institute, 2003).


 

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